How to?
Oil change for 36hp-1600
Oil change Golf
figure compression ratios
R engine (a/c)
R Dizzy drive
R clutch (a/c)
R Fuel pump 36hp -1600
R 17-2L muffler
R clutch cable (a/c)
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Remove & Replace Engine
Removal
1. Disconnect ground (negative) strap from battery.
2. Remove air cleaner from carburettor.
3. Disconnect wiring from the generator/alternator, ignition coil,oil pressure
switch and reversing light power junction fuse (if fitted).
4. Detach accelerator cable at connecting link and withdraw from tube
which passes thru fan housing.
5. Remove outer pulley from generator/alternator and take off fanbelt.
6. Remove fresh air hoses from fan housing and rear tray, also remove rear tray.
7. Raise rear of vehicle and support on stands to a suitable height so as when
engine is removed it can be withdrawn from underneath the rear of the vehicle.
8. Disconnect heater flap cables and flexible pipes to heater boxes.
9. Pull of fuel hose at the front engine tray and block off with a suitable size plug.
10. Slide trolley jack underneath engine and place directly under oil drain plate.
11. Undo bottom two (2) engine mounting bolts, then undo top two (2).
12. Check that all wiring and any other obstructions which would hinder the
removal of the engine.
13. Check that engine is adequately supported by the trolley jack and then slowly
withdraw engine to the rear of the car till the mainshaft clears the clutch release
bearing.
14. Lower the engine slowly, ensuring that no components are damaged in doing so.
15. Withdraw engine from under the rear of car.
Installation
1. Check clutch thrust bearing for wear, and mainshaft oil seal for oil seepage. Replace
if required.
2. Lubricate starter shaft bush with lithium based grease.
3. Lubricate mainshaft tip and splines very lightly with grease.
4. Clean gearbox bellhousing area and gearbox/engine
mating surfaces thoroughly.
5. Care must be taken when when replacing the
engine to prevent damage to the gland
nut needle bearings,thrust race and mainshaft.
6 Rotate the generator/alternator pulley to facilitate
engagement of the main shaft into the clutch
plate and gland nut needle bearing (engage gear).
7. When installing the engine first line up the
bottom two (2) mounting bolts in the
gearbox bellhousing, then push engine
in till the flanges are tight against each
other.Then tighten upper mounting bolts,
after which tighten the bottom bolts.
8. Then do the reverse of removal
proceedure from point 9 to 1.
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